Shot Blasting Wheel

Introduction of Shot Blasting Wheel

The shot blasting wheel is bidirectional, meaning it may revolve in either direction (CW or CCW) at full capacity with motor sizes ranging from 15 to 125 horsepower. The same wheel parts are employed independent of rotational direction & horsepower, therefore there is no essential to carry individual replacement regions for distinct uses. Blast wheel shot blasting is the numerous cost-effective & environmentally friendly cleaning technology available today. Shot blasting machine concept relies on kinetic energy of abrasive when it contacts the piece's surface, eliminating contaminants. The equipment's interpretation is specified by quality, amount, speed, & direction of the shot; the last three are fully dependent on blast wheels' proper operation.

Shot blasting wheel is the airless shot blasting machine heart & has a significant impact on efficacy of job performed, a look of the blasted exterior, exhibition costs, &, as an outcome, process profitability.

Shot Blasting Wheel Operation Principle

Blast wheels operate similarly to fans & centrifuge pumps. Shot blasting wheels utilize centrifugal force to hurl abrasive in a predetermined direction, speed, & quantity.

The abrasive penetrates wheel via the downcomer elbow & feeding bushing from the storage hopper. The impeller accelerates steel shots to drive it via the control cage's aperture. The projectile then travels toward vanes or blades. The abrasive shot is launched by latter utilizing centrifugal force until it arrives at the parts to be processed.

Shot blasting machines can operate multiple wheels located in such a way certain they authorize the abrasive to cover the exterior of the objects to be shot blasted. The number of wheels mounted on a machine is defined by the shape & size of the objects to be cleaned. Shot blasting power installed is usually what is needed to reach the chosen exterior finish in one operation at an adequate speed.

Shot Blasting Wheel Working

Instead of pressurized air, wheel blast cleaning systems use a revolving wheel to drive abrasives. The wheel is housed inside a wheel housing, & the abrasive is furnished into the control cage in the center of the wheel. Inside the wheel, there are numerous blades, & the abrasive travels along them from the control cage. The abrasive is then pushed in an arc at the outcome in a blast pattern.

The explosion pattern is often more than a few centimeters broad & almost a meter long. When striking outcome, exterior media engagement per square inch is specified by kind of equipment utilized & distance between wheel & object existing cleaned. Furthermore, in one wheel blasting machine, there may be several wheels pushing abrasive media.

The most popular blast cleaning procedure is centrifugal wheel blasting, whichever is even most cost-effective & ecologically beneficial. The turbine utilizes centrifugal force to propel abrasive shot in a specified & controlled direction, speed, & amount.

The turbine functions similarly to a fan & centrifugal pump. Shot blasting machines could employ one & more turbines arranged so certain abrasive blast pattern surrounds entire exterior of the object to be shot clean.

The form & size of the pieces influence how many turbines are operated in an abrasive blasting machine. The power of the turbine motor is defined by quantity of cleaning mandated & the material's comprehensive speed.

Shot blasting alloy wheels along direct & indirect driving standards is included. Wheel assembly consists of several liners constructed of high-quality alloy steel for long-term durability. The per horsepower abrasive throwing ability is optimum, and the keeping assembly is user-friendly.

It requires optimizing the control cage's aperture to provide per HP a higher abrasive throw capacity & an extended blasting pattern along a broader hot shot. The control cage, impeller, & blade set are shell casting/investment casting along Hi Moly Hi Chrome Alloy Steel composition & undergo a specific warmth treatment method to deliver a better and more consistent hardness of 65-68 HRC.

Shot Blast Wheel Assembly

The shot blast wheel assembly is the most important component of any airless blast cleaning system, thus careful inspection, installation, and adjustment of the blast wheel components are critical to operational performance. The abrasive nature of the material handled by the blast wheel causes continual wear on interior parts, necessitating frequent examination and replacement.

It is necessary to keep in mind that the very nature of this device requires that some of the parts be enormously hard and wear resistant. This hardness cannot be achieved without creating the wear elements brittle. When handling these components (blades, impeller, control cage & liners) they should be regarded as cast glass. A sharp impact along a drift or pry bar can result in chips flying off with explosive force. Flying chips may also result from accidentally & carelessly disparaging hardened parts together. When working with blast wheel components, always wear gloves & safety glasses. Shot blasting wheels are used for shot blasting and shot peening machine.

The efficiency of this equipment, the blast cycle time & the presentation conditions will all hinge largely on the conditions underneath whichever blast wheel is operated & maintained. Adherence to the instructions & directions delivered in this manual should result in a positively efficient & constructive blast cleaning system.

The shot blast wheel assembly operates as follows: The abrasive valve directs a controlled quantity of abrasive (steel shot & steel grit) via the spreading fixture to the impeller. The impeller rotates at an elevated speed, creating a centrifugal force certain propels the abrasive via the control cage entrance & into the path of the revolving blades.

The blades apply a regulated pattern of abrasive on the work area. The blast wheel, whichever throws a huge amount of abrasive per minute at an elevated velocity, is an affordable and comprehensive cleaning procedure.

Shot Blasting Wheel Features

• High-chrome accuracy castings
• Outstanding service life.
• Outstanding wear resistance.
• Increased shot blasting speed.
• Significantly decrease energy use.
• Lower usage of steel shots.
• Minimal damage to job pieces

Shot Blasting Alloy Wheels Price

We are one of the best shot blasting alloy wheel manufacturers in India. Our shot blasting alloy wheels price is low compared to others. Shot Blaster offers all types of abrasive blasting machines such as sand blasting machine, grit blasting machines, dustless blasting machines, wet blasting machines, airless blasting machines, laser rust cleaning machines, granite engraving machines, and also provides abrasive media, dust collector, thermal spray gun, thermal spray booth by our experienced engineers as per customer requirement with the best quality.